The PRODAC Solution

PRODAC is an off the shelf, flexible, modular, scalable and upgradable Manufacturing Execution System (MES) and Enterprise Manufacturing Intelligence (EMI) solution for industrial plants. PRODAC can be easily tailored to meet the requirements of your filling and packaging operation and integrated with plant ERP systems including SAP and others. It generates a vertical layered view of real time and historical operations, providing each manager the information they need to make the right decisions at the right time.

The PRODAC solution reflects cutting edge technology and over two decades of experience in designing and implementing MES and EMI solutions for filling and packing plants. PRODAC's browser-based technology puts you in control of your plants anytime anywhere. PRODAC is an open system that allows horizontal integration of all aspects of production, including ERP, planning, inventories, and raw materials as well as the filling and packaging operation itself.

PRODAC is configurable using standard utilities that reflect our accumulated experience in meeting customer requirements. That ensures that installation and set up are rapid and standardized and require little or no development to meet ordinary requirements.



System Architecture

The core of PRODAC is a real time Data Collection Engine and database that collects and stores data from machines and human inputs. Display, reporting and data entry modules deliver the information required by each manager and employee. Configuration modules allow PRODAC and plant personnel to tailor the system to your plant, products and standards.



PRODAC MAIN MODULES

In addition to the Data Collection Engine and database, PRODAC standard solution includes these modules:

PRODAC Control Center – Real time manager's dashboard allowing overall control of PRODAC modules, and showing the Plant Status display and Line View Graphic Queries module for production and downtime - managers can see the plant at a glance, and drill down for further information.

Line Supervisor Data Entry and Monitor - Line supervisor enters product changeover reports, changes in plan, use of segments and downtime reasons. Displays show efficiency, line utilization and exceptions.

KPI Dashboard - concise real-time information about current productivity.

Production Scheduler - Planning and scheduling of production runs.

Alarms Engine - Configurable alarm engine that can be viewed and managed by any employee with user rights.

Quality Control - Real time and historical displays of quality data.

Raw Materials - allows tracking of raw materials utilization.

Reports - Comprehensive reports cover all aspects of production operations.